Operating a high-mix, low-volume environment with more than 1,000 SKUs and over 20,000 annual changeovers, the site faced challenges in flexibility, quality consistency and dependence on tacit worker knowledge. By deploying more than 50 digital and AI solutions, including flexible automation, AI-enabled quality control and intelligent maintenance, the site increased units per person-hour by 43%, reduced defects by 35% and shortened time-to-competency by 67%.